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AI Vision Counting Packaging Becomes The New Standard for Precision Component Packaging

2026-07-27

Customer Profile

This Japanese manufacturer focuses on producing automotive O-rings, rubber gaskets and tiny sealing components. Their products are tiny, flexible, and easy to overlap, making manual counting extremely difficult. Before upgrading, the factory relied on multiple workers for repetitive counting and bagging, which led to unstable output and occasional quantity errors in export orders.

Production Pain Points

Tiny and flexible rubber parts are easy to stack, resulting in high manual error rate
High labor cost and low packaging efficiency, unable to support mass OEM orders
Strict clean workshop requirements forbid long-time manual contact with parts
Traditional mechanical counters often jam and damage soft rubber products

Customized Vision Counting Solution

We provided a dedicated vision counting packaging system with anti-overlapping AI recognition algorithm specially optimized for soft rubber parts. The high-speed camera scans products in real time, distinguishes overlapping parts accurately, and automatically completes counting, feeding and sealing. The whole line fully meets Japan’s clean manufacturing standards and supports one-click recipe switching for different gasket sizes.

Final Results

Packaging accuracy improved to 99.98%, achieving zero-error delivery
On-site packaging workers reduced from 12 to 2, saving 90% labor cost
No more jamming or product scratching, improving finished product yield
Stable output fully meets high-volume automotive supporting orders

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Contacts: Miss. Connie

Tel: 86--18929294698

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86--18929294698

Building C, No.187 Yuanshanbei Road, Changping Town, Dongguan City, Guangdong,China

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Visual Counting Packing Machine

Vision Counting Machine

Vertical Packing Machine

Auto Bag Machine

Pouch Packing Machine

Automatic Packing Machine

Weighing Packing Machine

O Ring Counting Packing Machine

Fitting Packing Machine

Caps Packaging Machine

Visual Inspection Machine

SinT - Single Table Machine

WirT- Machine for wire seal

DenT-Dual Table Machine

SquT- Close Crack Detection

StreT- Close Crack Detection

LongT-Large O-ring Inspection Machine

LinT-Cable Inspection Machine

Laser Cleaning Machine

120w Laser Cleaning Machine

200w-350w Laser Cleaning Machine

Six Axis Automatic Mold Cleaning Machine

Packaging Consumables

Visual Counting Packing Machine

Vision Counting Machine

Vertical Packing Machine

Auto Bag Machine

Pouch Packing Machine

Automatic Packing Machine

Weighing Packing Machine

O Ring Counting Packing Machine

Fitting Packing Machine

Caps Packaging Machine

Visual Inspection Machine

SinT - Single Table Machine

WirT- Machine for wire seal

DenT-Dual Table Machine

SquT- Close Crack Detection

StreT- Close Crack Detection

LongT-Large O-ring Inspection Machine

LinT-Cable Inspection Machine

Laser Cleaning Machine

120w Laser Cleaning Machine

200w-350w Laser Cleaning Machine

Six Axis Automatic Mold Cleaning Machine

Packaging Consumables

AI Vision Counting Packaging Becomes The New Standard for Precision Component Packaging

News

Cases

Visual Counting Packing Machine

Visual Inspection Machine

Laser Cleaning Machine

Packaging Consumables